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Are you a commercial or food manufacturer? If so, the quality of product and packaging is always the major concern during the manufacturing and the supply chain process. This is why investing in X-ray inspection equipment will be your best bet to meet the desired quality parameters. In addition, this advanced method for quality inspection of products can eventually offer various key benefits to your business. Read on to learn how commercial or food manufacturers can benefit from X-ray technology.

Consumer Protection-

Modern manufacturing technologies strive to remove physical contaminants in products and packaging. But procedures sometimes break down and lead to potential contamination. X-ray systems are specially designed to help protect consumers' welfare by allowing unrivaled detection of physical contaminants of all sizes and shapes. These systems can easily detect metal, glass, mineral stone, calcified bone, and high-density plastic and rubber.

Quality assurance- Modern X-ray inspection components are capable of detecting and rejecting physical contaminants before the food products are dispatched to the market. These systems are multitasking equipment that helps commercial or food manufacturers to maintain quality assurance during manufacturing and throughout the supply chain. At high line speeds in a single pass, components of X-Ray inspection can even perform inline product integrity checks that may include counting components, identifying broken products, monitoring fill levels, inspecting seal integrity for trapped food and measuring mass, etc.

Recall prevention-

The number of food recalls per year has increased in the U.S to almost double since 2002. The most common cause for recalls is unsafe food products due to the presence of microparticles or microorganisms in them. So, recalls can lead to financial losses, brand damage, and fewer sales for an industry.  Therefore, it is important to supply the products in the market after thorough quality testing. This can be easily done by X-Ray inspection equipment to detect and remove any contaminated or defective products. Ultimately, you can safeguard the brand reputation and minimize the risk of recalls by launching safe products in the market.

Win customer trust-

Nowadays, many commercial or food manufacturers and contract packagers install X-ray systems to implement the best quality control parameters throughout the manufacturing and supply chains to win customers’ trust and retention. Moreover, these systems will help companies boost their revenues by boosting customer confidence and winning new business. If you are also looking to give an edge to your commercial or food business with a sophisticated quality inspection system, simply contact one of the leading manufacturers to install the best X-ray inspection component.

PCB (Printed Circuit Boards) are being widely used in almost every piece of electronic equipment. So naturally, effective quality control is essential when sourcing PCBs as the quality of materials used for PCBs determines the high performance of the electronic device. During the manufacturing process of PCBs, X-ray inspection and many other quality control testings are done to ensure quality at each stage. But they usually have to pass several additional quality checks before being sold as buyers must ensure that the PCB development follows the relevant industry standards when sourcing PCBs for manufacturing electronics. 

Following are the standard quality control methods used for PCBs: 

Manual inspection 

The first phase is usually a non-invasive manual inspection by certified inspectors. The inspector will ensure that the component has no visible defects. They usually use a number of tools to ensure the product is manufactured adhering to the relevant design standards. In addition, they will refer to the design of the original product to ensure the design of the delivered PCBs is consistent.  

Automated Optical Inspection (AOI) 

Automated visual inspection or Automated Optical Inspection (AOI) of the printed circuit board (PCB) is considered a superior and more reliable method of inspection than manual inspection. It is conducted using advanced technology machines to scan the PCB and detect any quality defects such as inconsistency of fillet size, shape, component line width violations, etc. 

X-Ray Inspection 

When sourcing any electronic components, X-ray inspection is a widely used method in many industries, including the medical industry, commercial industry, military, and aerospace industry. X-ray inspection of components such as PCBs is conducted to identify hidden defects that may have escaped the visual inspection. It is a non-destructive technique that helps identify manufacturing errors. Most buyers either use in-house X-Ray inspection equipment or trust third-party independent suppliers which provide certified products.  

Electronic testing 

The true test of quality is definitely the final product performance. Thus, PCBs usually undergo electronic testing to ensure they perform up to the required standards. It involves an electronic test with multiple pins to contact test points on the PCB to ensure there are no problems. 

If you want to buy high-quality PCBs or other electronic components that meet the industry-required standards, get in touch with our team for expert assistance!