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Counterfeit electronic components is a major problem that mounts in designing electronic circuits. Among all electronic manufacturers, this concern is quite grave because the counterfeit electronic components are a threat to the industries that make use of it. Think of military, fire and protection, and other several industries.

Counterfeit parts have a strong impact on the entire quality of an electronic component. This is why it is crucial for design engineers and electronic manufacturers to identify the counterfeit electronic components and stop using it.

Most of the time, these counterfeit components are just a copy of original ones and they also work fine in their initial trials. However, they are more susceptible to breakdowns in the later stages of their work. These failures have serious repercussions. For example, an electronic device used in the military has failed, it can pose a risk to millions of lives.

Below are the 4 top methods by which you can prevent counterfeit electronic components from coming into your electronics supply chains:

1. X-Ray inspection
X-ray inspections tools play an essential role in checking the authenticity of an electronic component. This method is very effective in testing the inner functioning of the device. These tools examine the internal working of the parts, that is why it is one of the best ways to monitor the fidelity of a product.

2. Check the forged markings
Blacktopping activity is commonly performed by many inspectors. A thin layer of blacktopping material is applied to hide the original part numbers and details and send them as high-quality products in the market. Then, these parts are re-printed and given false numbers and markings. But with an acetone wash, this layer is removed and real markings are revealed.

3. Decapsulation
This method is used when all other examinations are not enough to test the authenticity of a part. There are many ways to implement this procedure. Commonly, this is performed by using an acid solution. After the process is done, a special microscope is used to see the inner workings of a part to examine it.

Counterfeiting business is carried out by some of the Asian countries for making profits. These parts are sold cheaply and re-labeled as good-quality components. All the industries dealing with electronic components must prevent their passage.

A good customer-supplier relationship is key to increase more sales and effective supply chain management. Inventory management is a part of the supply chain that needs to be managed effectively for higher sales. The most important aspect of inventory management is to maintain the balance of demand and supply in supply chains. For effective management of product flow in the supply chain, companies need to handle upstream supplier exchanges and downstream customer demands or needs. 

Here are some benefits of good Inventory Management in Supply chain management solutions:

• To reduce inventory order errors, good inventory management is crucial. With effective inventory management, you have greater visibility on the inventory. This means, you know how much inventory is present, how much you need more based on customer needs. It will help avoid out of stock situations or surplus inventory in the warehouse.
  
• Having a well-organized inventory is important to prevent scenarios such as difficulty in finding popular products. Thus, it is essential to optimize the warehouse and the products in such a way that you don’t have the struggle to find a product that has great demand in the market.
   
• Effective inventory management helps to increase productivity and efficiency. Barcode scanners and inventory management tools play a vital role in improving productivity and efficiency. This way a great amount of man work is reduced and companies can focus on other important areas of a business.
  
• Companies can keep a good track of their products and ensure they have accurate inventory counts. You have accurate information on how much inventory you need. This will help you reduce business expenses.
  
• It increases your sales. A great customer relationship will lead to customers who are keep coming back to you again and again. Good inventory management will assist you in understanding customer demand and needs.
   
• In a nutshell, a well-managed inventory will have you better control over your inventory. For higher profits and business efficiency, inventory management solutions in supply chain management solutions are a necessity.

You have a well-established electronics supplying business with a huge clientele. But do you have all the required machinery that will help you sell authentic products to the customers and keep them retained? Many business houses ignore installing or making use of the Visual Inspection Components System.

Major retailers and suppliers of electronic components make use of these comprehensive electronic visual inspection systems to ensure that they are not supplying defective and damaged electronic components to the customers. Major industries around the world make use of visual inspection systems to avoid any discrepancies and machine errors. It is essential for the manufacturers of electronic components to ensure that the electronic components are compliant with the USA electronic components enforcements and laws. Also, it is important that these are compliant with the FCC certification.

Why choose these systems? 
It is important for the inspectors who conduct the inspections to understand the customer contract requirements properly. Major industrialists and manufacturers of electronic components make use of customer designed plans to provide services. It is the job of inspectors to check the components and electronic systems properly before sending them to the final consumers. The inspectors will have to check the chassis, functionality, and history of the components.

The inspectors have to ensure that the quality of the electronic components is not compromised and is inspected under the following quality clause IDEA STD-1010, AS6081, CCAP101. Apart from this, the other quality standards that have to be maintained are ANSI/ASQ Z1.4.

What does electronic visual inspection comprise of? 
The following steps are included in the electronic visual inspections:

• Pin verification for any variation
• Checking whether the component type is in accordance with the quality standards. 
• Checking for tarnish
• Checking for oxidation
• Checking for the presence of coplanarity and bent leads
• Checking the components for the presence of FOD, any paint splatters, and coating materials

It is best to conduct The Visual Inspection of Components System once the electronic device has been manufactured and is ready to be used by the end consumer. Also, make sure you find a reliable distributor for this purpose.

1. Active electronic components: The electronic functionality of the active electronic components is direct and completely defined. The components falling under this category are as follows: 

1. Regulators
2. Transistors
3. Relays
4. Integrated circuits
5. Logic gates

2. Passive electronic components: In comparison to active electronic components, the functionality of passive electronic components is not completely defined. These components are not direct in functionality. The complete functionality of these components can only be extracted if used in combination with other fully-functional components. This is the reason why these components are known as passive electronic components. The components falling under this category are as follows: 

1. Inductors
2. Diodes
3. Capacitors
4. Resistors

1. Item identification: Assigning the stock items with individual identification marks is an effective and popular method of inventory control and management. When used in supply chain management, this method is known as SKU (Stock Keeping Unit). This method is beneficial as it helps in tracking the movement of  the articles and making an analysis. 

2. Restock the items: Don’t delay restocking your inventory. You obviously do not want customers turning back and affecting your profitability. So make sure that you keep a check on the stock availability and re-stock as soon as you run out of items. 

3. Review the inventory: Inventory review is the most important part of effective inventory management. This practice is known as stocktaking. Ensure that you review your inventory from time to time. This will help you in knowing which items are the best-sellers and bring in revenue and which are just a waste of investment. 

4. Maintain records: Maintained stock records is another crucial part of the inventory management practice. Keep a record of each item in your inventory. 

• Semiconductors for the military and aerospace industry
• Development of Oscillators and Piezoelectric crystals for the United States Army
• Construction of resistors such as A-010478-0001 and A-11.0592-S 11.0592MHZ for integrated circuits used in aerospace, military, and aircraft industry.
• Development of varsitors for the military and aerospace industry
• LCD screen panels for the military

1. Why are these systems important? These inspection systems are not only used in the electronics industry, but are a part of almost every industry. Faulty parts detection is a process that every company that is into manufacturing business must follow. Ascertaining the defects in the parts through naked eye is not possible at all times, thus, it is essential to make use of these machines to inspect faulty elements. This is why it is extremely important to make use of these X-Ray inspection systems.

2. What to do with the increased system costs? With the improvement in technology, the X-Ray systems used for inspections have improved and thus, the costs have also soared. The expensive the machine, the more advanced it will be. Advanced machines are much better at detecting faulty equipment and electronic parts. Also, advanced machines have the ability to identify major problems quickly before the final product is sent for further sale.

3. How will the manufacturers be benefitted by the use of these machines? Nowadays, the manufacturers do not have the time to check each and every component part on their own and then produce a final check-list. Manufacturers have to invest in X-Ray machines to tackle this problem and produce genuine component parts.

• Switching Devices: These devices are complex to use. A switched-mode power supply, commonly known as the SMPS is installed in the converter. These converters come with a switching regulator that can be used to efficiently save energy and prevent any wastages. These converters are light and small in size as compared to other AC/DC converter devices.

• Linear Devices: These devices are cheap and easily available in the market. These are large in size as compared to switching devices.

Are you considerate about the production of genuine electronic parts in your business house? And are you in such a position that you cannot afford to have any discrepancies in the production line? Then the ideal solution to all your problems is to use an electronic X-ray inspection equipment. The main advantage of having X-Ray inspection systems installed is that you can easily identify any defective parts and replace them with genuine parts. These machines are designed with X-Ray inspection components that help in identifying the defective components.



These equipment are generally used in big industries such food processing units, pharmaceutical industries, electronic equipment industry, and food processing industry. Electronic X-ray inspection machines are a necessity when it comes to these big industries. The application of manual labor is very less as there is always room for human error. Thus, industries and business houses resort to the use of X-Ray inspection machines to detect any flaws and ascertain the use of duplicate parts.
These machines are extremely affordable and of great use when it comes to the detection and removal of any foreign elements that might be contaminating the productiveness of the equipment. The contaminated elements can be as follows:


Metals
Ceramics
Cements
Shards of glass
Concrete
Small stones

These unwanted elements might sneak into the production line somehow and cause problems in the smooth production of a specific electronic equipment. A product has to pass through a number of production levels that might lead to the contamination of the product. In order to avoid that, it is essential to install an X-Ray inspection machine in your vicinity.

Below mentioned are the top reasons of installing X-Ray inspection system for your business.

1. Improvement in quality control norms: X-ray inspection helps in effective quality control management as multiple discrepancies and errors can be detected. One can get accurate results by using these specialized machines. It is a great way of keeping the products in check and ascertaining smooth production.

2. Better customer retention: Once your products are error free, you will automatically notice greater customer retention. Customers want value for money and genuine equipment. When they find a vendor who provides both these things, they will become a permanent customer for sure. Therefore, focus should always be on serving customers with top quality genuine parts. This goal can effectively be achieved by using X-Ray inspection machines.

3. Refrain from brand erosion: By installing an X-Ray machine, you are investing in the value of your brand. Creating a brand image is easy, but spoiling it takes just a few seconds. Thus, lay special emphasis on double checking the quality of your products with the help of these specialized machines.

Are you looking for electronic X-Ray inspection machines? Consult the experts at Resion today! For more information, call at 516-742-6300

1. Check the specifications: While selecting component parts, it is important to be aware of the specifications of the components that you are purchasing. There are a plethora of electronic components, even duplicate available almost everywhere. Make sure you select the component as per the industry type. Components created as per industries, can be very different in performing functions. Therefore, it is essential to check all specifications while choosing an electronic component.
2. Opt for compliant parts: Environment sustainability is the most important topic these days. Utilizing compliant parts is essential to avoid damaging the environment. The demand for electronic components has increased rapidly over the past few years, manufacturers have thus, started opting for environment compliant appliances and component parts.
3. Affordability: With such a wide variety of components in the electronic industry, it can be difficult to decide when to invest heavily and when to cut costs. Keeping a tab on the budget is important to produce cost-effective designs.